Some pictures of Italia

I don’t feel much like writing, but thought it would be fun to share some pictures. Hopefully someday soon I’ll feel more inspired to write about my experience.

Ciao!

-Sean

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Everything that can go wrong when you try to butcher your pigs (GRAPHIC)

Sean and I came home from school on Friday and snapped into action, cleaning the house and putting away anything we didn’t want covered in the inevitable mud and blood attendant with home butchery. We folded up the futon, tucked away the books, moved everything within three feet of the sink to a safe zone. We felt we knew how to prepare for this process. Sizzle would be the fifth pig that we had tackled, and we felt confident and experienced.

The plan:
4:00 get home, clean up, prepare the tools, and light a fire to heat water for scalding
5:00 shoot Sizzle and begin skinning her
7:00 shoot Levi and have one team work on scalding while the other finishes butchering Sizzle.
11:00 bed time.

We had some friends coming over to help, and we experienced a delay when no-one turned up until much later than we’d hoped. No big deal, there was plenty of prep to do. When Katie arrived, we were ready to go and it was getting dark, so we decided not to wait for the rest of the team, but instead to get on with the first pig of the evening.

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#1 The pig won’t die (7:00 pm)
Sizzle was Katie’s pig: she had planned with us for this moment since spring break. Sean gave her a quick primer on where and how to shoot the pig, and she did well, but instead of lying down silently at the first shot, Sizzle ran screaming. It was awful. She wouldn’t stay still enough for us to get a second shot in, and at one point she ran under the front porch for safety. “Straddle her Keely, hold her so I can get a shot!” For the record, I didn’t, but we were in the sort of agonizing panic that makes you do stupid things. Sean put three more shots in her head before she fell. When we examined the skull, we found the four shots clustered just a hair lower than they should have been. I saw Sean sobbing as he ran after her, gun in hand. When she finally dropped, I flipped her and Sean stuck her beautifully. We all took deep breaths while she bled out.

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As a team, we dragged the carcass to the hanging tree. We sprayed the carcass down and laid it out on a board to skin the hams and the belly. Things began smoothly, and I felt good about the skinning process. Belly and hams done, it was time to hang the carcass.

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#2 Equipment failure (8:30 pm)
We had a spreader bar hung by a rope over a limb on the big oak tree in the yard. We had another rope made off to a stump and the two ropes linked by a comealong. We stuck  300lb super zipties through the hocks (we used these same zipties for a much larger pig last fall) and looped the zipties over the hooks in the spreader bar. Using the comealong, we began ratcheting the carcass up to finish the skinning. At about eye-height, one of the zipties snapped and sent the skinned carcass wobbling dangerously over the dirt. We sprang into action and steadied the pig, casting suspicious eyes on the other ziptied leg. Crisis averted, we lowered the spreader bar slowly and tried again, figuring we’d just had a little bad luck with a flawed ziptie. Nope. After another ziptie failure, we strung rope loops through the hocks and got back to ratcheting the carcass into the air, satisfied that those couldn’t possibly fail. Boy we were in for it.
When the hams were at about eye-height, there was an ominous cracking noise. Sean jumped away from the comealong and cursed at the top of his lungs. The bolt that holds the whole thing together had split and jammed the mechanism. It wasn’t slipping, but we’d gotten all the lift we’d ever get out of the tool, and our pig was still resting half on its back.

We considered trying to hoist the carcass using the Nissan, but our truck was officially diagnosed with terminal rust on Friday, and we couldn’t risk ruining the transmission on our only working vehicle.

Somewhere in there our other friends showed up with no clue what they’d bargained for. We put them right to work by having them help to lift the carcass while I tightened the rope around the stump. All of their help got the carcass resting on its shoulders, and we had to settle for that.
This constituted a serious setback. We’d planned to skin the entire pig, gut it, then saw it clean down the middle, judging whether to saw through the skull or cut off the head, depending on what was easier. With the weight of the carcass resting on the head and shoulder, we couldn’t finish skinning it. Each time we made a major shift in the position of the carcass, we risked soiling the exposed flesh.

Here’s where we made an unforgiveable mistake that will haunt us for a long time.

 #3 Human Stupidity (11:00 pm)

We shot the second pig. We knew full well that we didn’t have a comealong (we’d tried calling neighbors, but no one had answered) and that we wouldn’t be able to hang the carcass. We were already exhausted, frustrated and we knew processing Levi would take some doing. It was a profoundly stupid, careless thing to do.
Sean lured Levi out of the pen with corn and she was clearly nervous. She wandered around the yard a bit, anxious, and Sean took the first good shot he could get. Levi dropped quiet after three quick shots, right behind the tree where we’d strung the first carcass. As she died, she kicked and wriggled and spattered dirt over all of the bystanders.

#4 Spiteful Porcine Sabotage (11:05 pm)

Levi’s death throes spewed clod after clod of dirt directly onto the skinned carcass hanging from the tree. I dived between the kicking hooves and the hanging flesh, trying to block the dirt with my body, and I have the bruises to prove it.

We split the group into two teams, one to focus on scalding the newly-dead pig, one to finish up the already hanging, nearly-skinned carcass. We on the skinning team soon encountered item #5.

#5 Ants (11:30 pm and ongoing)

Perhaps hosing down the carcass stirred up the hive. Whatever it was, our crew was soon hopping and swatting at clothes and shoes. The ant bites sting for long minutes, and the drop in morale that went with the pain made us realize how foolish we’d been in killing the second hog. Our friends weren’t enjoying themselves at all, and the end of the chore was a long way away. We looked at the unfinished hog hanging from the tree and the dead one lying beside the fire and suddenly felt the weight of all the work to come.

The scalding team began dipping the hog in the barrel we’d positioned on an angle over the pit-fire we’d prepared hours before. The water was good and hot and they experienced some success. It put a smile back on Sean’s face: he’d been looking forward to having some skin-on cuts for charcuterie and things finally seemed to be going his way.

I did as much skinning as I could, and I called him up to the tree for assistance with gutting and halving. DSC00777The gutting went smoothly, and the halving went well until we reached the shoulders. Here the spine curved because the weight of the carcass was still resting on the unskinned head. We tried ziptying the forelegs to our swingset, but the zipties failed (we are slow learners). We wound up bleaching the hood of the car and driving it up under the tree, then lifting the carcass onto it to finish splitting the halves and cutting away the head. DSC00793The shoulders were a little botched, but we finally had the first pig in the freezer at 1:00 am.

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#6 Scalding ain’t happenin’ y’all (1:30 am)

At first the scalding had worked: the scalding team had one shoulder and half the head scraped clean, but the water in the barrel had mostly splashed out onto the fire. They had begun heating pots on the stove, and the stove-heated water just wasn’t working. Sean was starting to have a mental breakdown, and everyone was staring off into space sort of blankly.

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We had to skin it, which was a brutal letdown, but we did it fast and we did it as a team.

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We hung the second carcass by its hocks from the swingset, and, when it came time, we drove the car up and slung it over the hood.

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We processed the whole hog in under three hours, which is a pretty impressive accomplishment. We spilled some shit from the intestines all over ourselves and made a tremendous mess, but the carcass stayed surprisingly clean. Some meat had to be discarded the next day when the carcass was cut into primals, but the loss wasn’t nearly what it could have been.

I was in bed at 4:30 am and my entire body already hurt. There was mud and blood (as predicted) all over my house, and I had days of processing work ahead of me before I could sit down and blog about it all.

Thank you 7.8 times ten to the millionth to our amazing friends who came to our aid the strength of oxen and the stamina of nuclear submarines. There’s just no freaking way we would have survived Friday without you all.

Why do we do it? Why put ourselves through the pain and stress and mess and risk?
I do it to for that moment when I feel like Alanna on the roof of the world, stepping up and making decisions and pushing through the pain when everyone else is flagging around me. I do it for the challenge of solving an urgent problem that seemed impossible and devastating moments ago.  I do it because I like to eat local, antibiotic-free, happy-meat and my region doesn’t have farmers markets or co-ops or natural food stores. I do it because my partner dreams of salami and dry-cured ham. I do it because I like having pigs around for their characters and spunk and garden utility, but I don’t want to feed a three or four-hundred-pound pet. I do it because I believe I can raise and slaughter an animal more humanely than a factory can. I do it because there’s nothing more incredible than the taste of Sean’s fresh-ground bratwurst, unless it’s the breakfast sausage or spicy Italian or chorizo or just plain pork medallions, never-been-frozen, fried up in the skillet.

I’ll do it again, and I’ll do it better.

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How to Sprout Grains for Animal Feed

The library is a wonderful thing. There, I found Charcuterie, by Michael Ruhlman and Brian Polcyn, and within, inspiration. I read about Parma ham and the special diet these pigs eat (including lots of acorns), that some say is the secret to the extra divine end product. I spent the next few hours researching everything from acorns to peanuts, looking for the perfect addition to our finishing ration. The perfect something to give our pork it’s own regional-specific je ne sais quoi . What I settled on was a mix of sprouted grains and sunflower seeds; the grains produced and sold locally here in the Arkansas Delta.

Here is a rough guide to doing what I have done here for the pigs. I’m not really sure how much they like the sprouts, but between the pigs and the chickens, they’ll all get eaten.

 

Materials:

Five gallon bucket

Grains and or seeds to sprout

Some sort of trays to keep your sprouting grains in

My makeshift sprouting set up.

My makeshift sprouting set up.

1. The first step is soaking the grains. Put the desired amount of grains in your bucket, add water to more than cover (the grains expand when they absorb water) and add a splash of hydrogen peroxide to help prevent mold. The first couple of times you might want to measure your grains into your sprouting container. The ideal is to have a layer a couple grains/seeds thick. Mine starts out typically about an inch thick. Soak seeds 8-12 hours. You can experiment with soak time to find the ideal for your specific grain and climate.

I mix everything together, but if you soaked and sprouted things separately you could have more control over how much foliage you get from the different components.

 

2. Pour your seeds in water into a perforated container in which they can sprout. I used metal pans (3 gallon?) from Tractor Supply.  I took the stack of six that I bought and drilled about 50 holes in the bottoms, all at once. Rinse them thoroughly with fresh water.

3. Store sprouting grains in an “ideal” location. Various internet sources would have me believe that you want relatively high humidity (around 75%), and air flow for good success. I leave mine on the porch where they can get some light.

4. Rinse sprouts a couple of times a day, roughly every 8-12 hours. This keeps them hydrated and clean.

5. Soak a new batch of seeds. If you want to have a batch of sprouts ready to go every 24 hours, start a new batch to soak that often.

Here are some pictures of the sprouts in various stages of development.

Sprouts just barley popping out. This is 24 hours after soaking.

Sprouts just bareley popping out. This is 24 hours after soaking.

You can clearly see the little sprouty. Two days after soaking

You can clearly see the little sprouties. Two days after soaking

3 days in.

3 days in.

Five days in and there is lots of green.

Five days in and there is lots of green.

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Lots of green after six days. This is what the pigs and chickens will be eating for dinner from now on.

Close up of the roots and shoots

Close up of the roots and shoots

This is what our steps will look like for the foreseeable future.

This is what our steps will look like for the foreseeable future.

You can see a pretty solid root mat forms. Also, a good view of the drainage holes.

You can see a pretty solid root mat forms. Also, a good view of the drainage holes.

 

The pigs ate a good bit of it. They seem to favor the grainy bits, believe it or not. They sure had a good time tossing them around though. Given a little time and hunger, the pigs would eat anything.

The pigs ate a good bit of it. They seem to favor the grainy bits, believe it or not. They sure had a good time tossing them around though. Given a little time and hunger, the pigs would eat anything.

A few things to consider:

Mold can be an issue. Make sure you clean out your trays and bucket. I clean the bucket every few days with a bleach solution and do the same for the trays in between uses. Also, if you don’t have enough air flow or too much moisture, mold can take hold. I tried using some old flats for starting transplants. They had drainage and seemed sturdy enough, but I was too lazy to clean them out. The corn I had in these puppies got nasty. It was moldy, slimy, and eventually full of maggots. I wouldn’t recommend it.

Seed cleanliness (how clean it is in the bag) can also be an issue, but since I don’t have many options or any control over the matter, I don’t worry too much.

Mold can produce myotoxins which can be harmful to pigs (and probably other critters, but I haven’t done much internet research about them). Myotoxins can kill small pigs and reduce growth rate/feed conversion rates and cause other more serious health issues. Do some research. With my current system, all my sprouts have looked and smelled fresh enough for human consumption, though I wouldn’t recommend it.

Know that everything you buy will not sprout. Some grain is heat dried, which may cause it to not sprout. I had no luck with the Tractor Supply Oats, but great success with the sunflower seeds I bought there. Also, when selecteing grains/seeds, think about what season those things typically sprout. Some things like it warmer, like corn.

 

It has been a great experiment. It feels awesome to take more control over what we are feeding our animals. If you have any questions, post them in the comments or do some googling. There is plenty of info out on the net, but I would be happy to reply with a more personal touch.

Good luck, and happy sprouting!

Advice From a Not-Quite-Rookie Butcher

There’s a nip in the air today, bizarrely. At the football games these past two evenings, we’ve been grateful for the picnic quilt that’s always somehow left in the back seat. The cool night air got me to thinking of friends in Maine who are planning to butcher their own hogs for the first time very soon. We have to wait for colder nights before we tackle Levi and Sizzle, but it’s a good time to start mentally preparing.

This is the list of things we need to find, clean, sharpen and jury rig before the big day:

  1. A variety of knives
  2. A butcher’s saw
  3. A fairly level location with running water and something to hang the carcass from
  4. An indoor (bug and possum free) space to hang the halves
  5. A barrel and plenty of dry firewood
  6. A (working, ahem) vacuum sealer and plenty of bags
  7. Clean containers to sort sausage scraps and lard chunks into
  8. Trays for freezing or chilling chunks of meat and lard before grinding
  9. Plenty of freezer space
  10. A comealong
  11. A shovel
  12. Several heavy duty (200 lb+) zipties for hanging the hog.
  13. The gun

These are the things I wish we had known mistakes we made when butchering our hogs last fall. With a little preparation, this year will go much more smoothly.

  1. We usually always (we’re four for four on this) underestimate how long boiling water to scald the pig will take, especially since we use a metal barrel on an open fire, and there are a lot of variables there. It’s a lot of water, and it’s important early in the process, so give it a couple of hours. We haven’t successfully scalded and scraped either of the large hogs we’ve butchered (I suspect we haven’t gotten the water hot enough), but we’re going to try again. Sean has some particular cuts he’s hoping to get for charcuterie projects which will require that the skin be left on.
  2. I’ve twice found myself standing beside a wheelbarrow full of viscera, beating back exhaustion while chipping away at the ground with a shovel after dark. Dig a hole for unwanted guts and, if you aren’t scraping, the skin, well in advance of butchery. It’s awful doing this after dark, when you’re exhausted from manhandling a carcass, knowing that if you don’t take care of it, the coyotes will, and they’ll create a really truly disgusting mess, then eat your chickens.
  3. We once moved a 250-pound, mud-and-blood-covered hog into the pickup and then up a steep grassy hill, though our truck’s 4wd is questionable at best. If the hog is sizeable, shoot and stick it as near as possible to where you plan to hang it for evisceration.
  4. It’s hard to get the little bits of bark that inevitably fall from the tree off of the flesh and fat, so try to avoid hanging the carcass from a tree.
  5. When you halve the carcass, make sure you get a straight cut down the spine from the beginning. It’ll be hard to correct, and a botched cut will damage the loin (oh the pork chops!).
  6. Consider wearing a poncho or raincoat that can be soaped and rinsed with the hose to carry the halves to your workspace. They’re very heavy and awkward (Pinkie’s halves took three strapping farmers to shift) and you have to kind of hug them to your chest. You’ll get covered in lard, and it doesn’t wash out of winter work coats very well.
  7. I washed ground-in bits of raw fat out of the carpet once, and I hope to never do it again. If you’re butchering in your home, tape off a designated meat-free walkway through the room, and wear shoes that are easy to kick off and on for when you need to go grab the forgotten tool or hit the head or look something up on youtube. You will totally grease the area that you’re using, so plan ahead and avoid tracking chunks of flesh all over the house. Keeping the raw meat contamination zone contained did wonders for my stress level the second time we butchered.
  8. We made the mistake of packing soft chunks of lard that we couldn’t process right away into grocery bags for freezing, and that resulted in twenty-pound lardbergs that had to be thawed and refrozen before grating. As you process each half, set aside the leaf lard for pastries and cooking and the caul fat (my friend says this is delicious wrapped around cubes of liver, seasoned with herbs, and grilled, though I can’t speak to this myself), and use the rest for soap. You can grind and render it immediately or freeze it, then grate and render it later. If you freeze it, freeze smallish chunks on trays and bag them afterward.
  9. Sausage (scraps and odd bits) should be ground cold. We ground it straight off the carcass, by which point it was approaching room temperature. Grinding it at room temperature causes the fat to separate and escape during cooking, making a less-tasty, denser sausage.
  10. Don’t freak out. Everything is washable.

No matter what, in the end, you will have some of the best meat you’ve ever eaten. The process is forgiving, and even those funny-shaped raggedy cuts with a little dirt on one side are delicious. Sprinkle some salt and pepper on some chops as soon as the last bit of the last pig is in the freezer and grill them up right away. It’ll put a smile on your face.

Labor Day Week Photo Explosion!

According to Levi and Sizzy (who escaped today, to no one's surprise and everyone's exasperation) you haven't known true happiness until you've done this.

According to Levi and Sizzy (who escaped today, to no one’s surprise and everyone’s exasperation) you haven’t known true happiness until you’ve done this.

Mud is bliss.

Mud is bliss.

We spent the weekend in Texas with Sean's family.

We spent the weekend in Texas with Sean’s family.

Sean taught his nephews some porcine wisdom about the joy of getting dirty

Sean taught his nephews some porcine wisdom about the joy of getting dirty

We came home and had a Wednesday cookout at the lake.

We came home and had a Wednesday cookout at the lake.

There was even some paddling, (not the kind we have in schools), and a swim and float with eyes full of the cottonball sky.

There was even some paddling, (not the kind we have in schools), and a swim and float with eyes full of the cottonball sky.

Our meat chicks arrived today, and, after spending the afternoon at school with Mr. P, immediately soaked themselves in their water and began to shiver. We don't have a hair dryer (they're not environmentally friendly or useful to people with little hair) so we toweled them off as best we could and stuck them under the lamp.

Our meat chicks arrived today, and, after spending the day at school with Mr. P, immediately soaked themselves in their water and began to shiver. We don’t have a hair dryer (they’re not environmentally friendly or useful to people with little hair) so we toweled them off as best we could and stuck them under the lamp.

They're all fluffy again, and adorable. No sign of spraddle or gunkybutts yet.

They’re all fluffy again, and adorable. No sign of spraddle or gunkybutts yet. These birds are destined for plates all over the scintillating metropolis of Marianna, AR. We ordered extras so we could sell to our friends, and people seem into it!

Boople and I adored them from afar. Neither of our cats has ever posed a threat to our chicks, but we'll leave the little critters in the spare room with the door shut, just in case.

Boople and I adored them from afar. Neither of our cats has ever posed a threat to our chicks, but we’ll leave the little critters in the spare room with the door shut, just in case.

Who could believe this cutie is a skilled killer?

Really though, who could believe this cutie is a seasoned killer?